1997-2003 Honda GL1500C Valkyrie Repair Service Workshop Shop Manual Book M4622

Description

1997-2003 Honda GL1500C Valkyrie Clymer Repair Manual M4622
Models Covered:
1997 1998 1999 2000 2001 2002 2003 Honda GL1500C
1999 2000 2001 Honda GL1500CF Interstate
1997 1998 1999 2000 Honda GL1500CT Tourer
GL1500 GL 1500 C CF CT
Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications.
Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Cleaning parts / Handling gasoline safely / Service hints / Serial numbers / Warning labels / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Motorcycle lift / Mechanics' tips / Bearing replacement / Seals / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting procedures / Engine starting troubleshooting / Engine performance / Engine noises / Low cylinder compression / Engine lubrication / Oil pressure test / Fuel system / Clutch / Transmission / Final drive / Excessive vibration / Front suspension and steering / Brake problems / Electrical troubleshooting / Troubleshooting hints / Circuit design / Wiring diagrams / Electrical test equipment / Basic test procedures / Charging system troubleshooting / Ignition system troubleshooting Starting system troubleshooting / Lighting system troubleshooting / Cooling system troubleshooting / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-ride inspection / Service intervals / Tires and wheels / Crankcase breather hose / Evaporation emission control / Battery / Periodic lubrication / Engine oil and filter change / Final drive oil change / Front fork oil change / Periodic maintenance / Throttle adjustment / Air filter element replacement / Coolant change / Steering head adjustment check / Rear suspension shock adjustment / Tune-up / Valve clearance adjsutment / Compression check / Spark plugs / Ignition timing / Carburetor synchronization / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine rotation / Servicing engine in frame / Exhaust system / Cylinder head cover / Camshaft timing belts and driven pulleys / Crankshaft drive pulley / Camshaft and rocker arm assemblies / Cylinder heads / Valves and valve components / Engine front cover / Specifications
CHAPTER FIVE/ ENGINE LOWER END
Special tools / Parts requiring engine removal / Service precautions / Engine removal / Engine mounts / Engine installation / Rear engine case / Starter clutch / Alternator clutch assembly / Primary drive and driven gears / Final drive gear / Scavenge oil pump / Oil strainer and main oil pump / Crankcase / Pistons and connecting rods / Crankshaft / Break-in procedure / Specifications
CHAPTER SIX / CLUTCH
Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding / Specifications
CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISM
External shift mechanism / Internal shift mechanism / Output shaft / Specifications
CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Air filter / Carburetor operation service adjustment / Fuel tank / Fuel valve / Secondary air supply system / Crankcase breather system / Evaporative emission control system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Starting system / Lighting / Cooling system / Switches / Meters / Radio / Horn / Fuses / Specifications
CHAPTER TEN / COOLING SYSTEM
Cooling system check / Radiator / Cooling fan / Coolant reservoir / Engine coolant temperature ECT sensor / Engine coolant thermosensor / Engine coolant thermostatic switch / Fan motor switch / Thermostat / Thermostat housing / Coolant pump / Coolant pipes / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND FINAL DRIVE
Front hub / Rear hub / Bearing and seal replacement / Final drive unit and drive shaft / Universal joint / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering head and stem / Steering head bearing race / Front fork / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
CHAPTER FOURTEEN / BRAKES
Disc brakes / Front brake pad / Front master cylinder / Front caliper / Rear brake pad / Rear master cylinder and reservoir / Rear caliper / Front and rear brake discs / Brake hose replacement / Bleeding /Rear brake pedal / Specifications
CHAPTER FIFTEEN / FRAME AND BODY
Seats / Frame rear side covers / Center cover / Steering head cover / Radiator cover / Windshield / Windshield / Fairing / Saddlebag and mounting bracket / Trunk / Seat back and arm rest / Front fender / Rear fender / Footpegs and brackets / Specifications
INDEX
COLOR WIRING DIAGRAMS
Specifications:
Publisher:    Clymer Publications
Softcover:     Approx. 496 pages
Dimensions: 10.0 x 6.9 x 1.0 inches
Part #: M4622
ISBN #: 9780892878857