Clymer Repair Service Shop Manual Vintage Honda XL75/80S/100S XR75/80/80R/100/R

Description

Clymer Honda Manual
Models Covered:
XL75 (1977-1979)
XR75 (1975-1978)
XR80 (1979-1984)
XR80R (1985-1988, 1990-1991)
XL80S (1980-1985)
XR100 (1981-1984)
XR100R (1985-1991)
XL100S (1979-1985)
This Honda motorcycle manuals is 256 pages.
QUICK REFERNCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Measuring tools / Test equipment / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Crankcase breather hoses (XL series models) / Battery (XL series models) / Periodic lubrication / Periodic maintenance / Engine tune-up
CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head and camshaft / Camshaft and rocker assemblies / Cam chain / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil filter rotor and primary drive gear (1975-1976 XR75) / Primary drive gear / Oil pump / Crankcase and crankshaft / Cam chain and tensioner / Kickstarter / Break-in procedure
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch operation / Clutch / Clutch release mechanism / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Preliminary transmission inspection (all models) / 4-speed transmission and internal shift mechanism (XR75) / 4-speed transmission and internal shift mechanism (XL75 and XL80S) / 5-speed transmission and internal shift mechanism / Internal shift mechanism inspection
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Fuel tank / Crankcase breather system (U.S. XL series models) / Evaporative emission control system (California XL series models only) / Exhaust system
CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Rectifier / Voltage regulator/rectifier (1982-on XL100S) / Alternator / Contact breaker point ignition / Ignition coil / Lighting system (XL series models) / Switches / Horn (XL series models) / Fuse (XL series models)
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork
CHAPTER NINE / REAR SUSPENSION
Rear wheel (dual-shock models) / Rear wheel (Pro-Link models) / Rear hub and driven sprocket inspection (all models) / Rear hub and driven sprocket (XR80R and XR100R) / Rear hub and driven sprocket (all other models) / Drive chain / Shock absorbers (dual-shock models) / Swing arm / Swing arm (Pro-Link models) / Pro-Link system / Shock absorber (Pro-Link models) / Pivot arm assembly
CHAPTER TEN / BRAKES
Drum brakes / Front brake cable / Rear brake pedal assembly
CHAPTER ELEVEN / FRAME
Sidestand / Footpegs / Frame
SUPPLEMENT / 1993 AND LATER SERVICE INFORMATION
Engine starting / Engine performance / Engine tune-up / Carburetor / Electrical component replacement / Alternator / Rotor / Ignition coil / Pulse generator / CDI unit
INDEX
Looking for other products
?
Please check out our eBay store for more Vintage Motorcycle products!
ASK A QUESTION/EMAIL:
We attempt to answer all questions as soon as possible, usually within one business day. Questions during evenings & weekends will be answered the next business day.
SHIPPING
: Most fixed shipping and free shipping rates on eBay ads only apply to the lower 48 states. Shipments to Alaska, Hawaii, APOs, Puerto Rico, Guam and international locations may have additional shipping costs applied. Please contact us
for more information. Many of our products are shipped via USPS. Please be aware that USPS does not always scan their packages so the tracking number may not have any information until it is delivered. Our parcels are picked up by USPS the same date or the next postal service day that the tracking number shows being generated.
**PO BOX Addresses: Please provide BOTH the PO BOX and PHYSICAL ADDRESS**
COMBINED SHIPPING DISCOUNTS
:
For multiple quantities of the same item, just change the quantity in the box next to "Buy It Now" and eBay will automatically calculate the discount. For combined orders with different items, use "Buy it Now" and then "continue shopping" on each item and then
prior to completing the payment,
use the "request a total from seller" link in checkout and we will adjust the shipping total and send you a new invoice. If multiple item numbers are purchased and paid without using "request a total from seller", a combined shipping discount will not be offered in a refund form. Multiple items must be paid in a single payment in order to qualify for a shipping discount.
INTERNATIONAL BUYERS:
Customs fees, brokerage fees, taxes, or duties are the buyer's responsibility and are not included in the cost of shipping listed on the eBay ad. Item values will be stated as the amount paid for that item (excluding shipping).
We can not mark items as "gifts" or change the value.
INTERNATIONAL SHIPPING/TRACKING
: We ship USPS (United States Postal Service) First Class Mail International, Priority Mail
International
and Express Mail
International
. Please be aware that First Class International Mail and Priority Mail Small Flat Rate Boxes and Envelopes do not have tracking capability. Please allow up to 60 days for delivery.
WARRANTY:
If any products are found defective, we will assist in resolving the issue. The product will need to be returned to us or the manufacturer to determine if a replacement item will be issued. However, it is at the discretion of the manufacturer to determine if the item is defective.
EBAY LISTING:
We strive to make our eBay ads complete and accurate. Some pictures we use are provided by the manufacturer and maybe generic to cover many models of vehicles. Some items may have a slightly different appearance than what is shown in the picture. Please review the entire description to verify proper fitment.
Thank You,
Vintage Cycle Parts
A Division of
Factory Powersports