Clymer Repair Service Shop Manual Vintage Kawasaki KX125/250 82-91 KX500 83-04

Description

Clymer Kawasaki Manual
Models Covered:
KX125 (1982-1991)
KX250 (1982-1991)
KX500 (1983-2004)
1982-1991 Kawasaki KX250 Repair Manual Clymer M447-3 Service Shop Garage
Clymer manuals are the ultimate do-it-yourself guide for motorcycle, ATV, snowmobile, and personal watercraft maintenance and repair. Each manual is based on a complete teardown and detailed rebuilding of the specific model it documents. This book covers all major vehicle systems and shows you exactly how to carry out routine maintenance, restoration and servicing using easy to follow pictures, instructions, and diagrams, allowing you to save time and money by doing the work yourself.
This manual contains the following sections:
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke pressure testing / Fuel system / Ignition system / Clutch / Transmission / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE, AND TUNE-UP
Pre-ride checklist / Maintenance schedule / Lubricants / Cleaning solvent / Engine lubrication / Periodic lubrication / Engine tune-up / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine lubrication / Cleanliness / Servicing engine in frame / Cylinder head / Cylinder and exhaust valve / Cylinder inspection / Exhaust valve decarbonizing / Piston, wrist pin and piston rings / Reed valve assembly / Engine break-in / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Engine sprocket / Countershaft oil seal replacement / Crankcase and crankshaft / Specifications
CHAPTER SIX / CLUTCH, KICKSTARTER, AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release arm / Exhaust advancer assembly / Clutch / Clutch service / Clutch inspection / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Clutch release adjustment / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor cleaning and inspection / Carburetor fuel level and float height adjustment / Carburetor rejetting / Carburetor variables / Exhaust system / Exhaust system repair / Specifications
CHAPTER NINE / IGNITION SYSTEM
Component testing / Capacitor discharge ignition / Flywheel rotor / I.C. igniter unit / Ignition coil / Spark plug / Engine stop switch / Ignition timing / Wiring diagrams / Specifications
CHAPTER TEN / LIQUID COOLING SYSTEM
Safety precautions / Cooling system inspection / Radiator(s) / Water pump / Hoses / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Rim and spoke service / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Fork service / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket / Drive chain / Tire changing and tire repairs / Shock absorber / Uni-trak linkage / Rear swing arm / Shock absorber brackets / Sub-frame / Specifications
CHAPTER THIRTEEN / BRAKES
Rear drum brakes / Disc brake / Front brake pad replacement / Front caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Brake bleeding / Specifications
INDEX
WIRING DIAGRAMS
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WARRANTY:
If any products are found defective, we will assist in resolving the issue. The product will need to be returned to us or the manufacturer to determine if a replacement item will be issued. However, it is at the discretion of the manufacturer to determine if the item is defective.
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Thank You,
Vintage Cycle Parts
A Division of
Factory Powersports