Clymer Shop Repair Manual #M339-8 Honda XR600R/XL600R/XR500R/XL500S/XR500/XL500R

Description

Clymer Shop Repair Manual #M339-8 Honda XR600R/XL600R/XR500R/XL500S/XR500/XL500R
Product Details
Clymer repair manuals are written specifically for the do-it-yourselfer.
For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.
Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.
Clymer Manuals are perfect for everyone, from the first-time user to the seasoned professional.
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Tune-up
CHAPTER FOUR / 1979-1982 500 CC ENGINES
Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head cover / Cylinder head / Reed valve assembly (XR500R) / Valves and valve components / Camshaft / Camshaft chain and dampers / Cylinder / Piston, piston pin and piston rings / Ignition advance mechanism / Oil pump and oil filter screen / Kickstarter / Crankcase / Crankshaft and connecting rod / Balancer system / Break-in procedure
CHAPTER FIVE / RFVC ENGINES
Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Primary drive gear / Oil lines / Camshaft chain / Crankcase and crankshaft / Balancer system / Kickstarter / Break-in procedure
CHAPTER SIX / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / External shift mechanism / Transmissions / 5-speed transmission / Internal shift mechanism
CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Carburetor / Carburetor adjustments / Throttle cable / Choke cable replacement (models so equipped) / Fuel tank / Fuel filter / Gasoline/alcohol blend test / Crankcase breather system / Evaporative emission control system / Air filter case / Exhaust system
CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system (XL series models) / Alternator rotor / Alternator stator / Voltage regulator/rectifier / A/C regulator test (XL500R, XL600R) / Capacitor discharge ignition / Mechanical ignition advance mechanism / Pulse generator / Ignition coil / Lighting system / Electrical components / Fuse (XL series models) /
WIRING DIAGRAMS
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Handlebar / Steering head and stem (loose ball bearings) / Steering head bearing races / Front fork / Inspection
CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub / Final driven sprocket / Swing arm / Pro-Link / Dual shock absorbers / Pro-Link suspension system / Shock absorber / Pro-Link pivot arm assembly / Pro-Link pivot arm bearing
CHAPTER ELEVEN / BRAKES
Drum brakes / Front drum brake / Front disc brake / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Brake cable
WIRING DIAGRAMS
NOTE: This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.
Fit Guide
Model
Repair Manual
ISBN
9781599691428
Pages
424
Product Fitment
This item fits the following applications:
Honda XL500R 1982
Honda XL500S 1979-1981
Honda XL600R 1983-1987
Honda XR500 1979-1980
Honda XR500 1981-1984
Honda XR500R 1979-1980
Honda XR500R 1981-1984
Honda XR600R 1985-1990
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