Clymer Shop Repair Manual #M409-2 Kawasaki ZG1000A Concours 1986-2004

Description

Clymer Shop Repair Manual #M409-2 Kawasaki ZG1000A Concours 1986-2004
Product Details
Clymer repair manuals are written specifically for the do-it-yourselfer.
For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.
Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.
Clymer Manuals are perfect for everyone, from the first-time user to the seasoned professional.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Fuel system / Gearshift linkage / Transmission / Final drive / Electrical testing / Charging system / Ignition system / Starting system / Cooling system / Front suspension and steering / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule intervals / Spark plugs / Engine compression test / Ignition timing / Valve clearance / Engine oil and filter / Air filter / Throttle and choke cable / General lubrication / Emission control system / Specifications
CHAPTER FOUR and FIVE / ENGINE
Cylinder head cover / Cam chain tensioner / Camshaft / Cam chain and chain guides / Rocker arm assembly / Cylinder head / Valves and components / Cylinder block / Pistons / Removal installation / Alternator chain assembly / Starter clutch and alternator shaft / Oil cooler / Oil pan / Oil pump / Oil pressure switch / Crankcase / Crankshaft / Connecting rods / Balancer / Specifications
CHAPTER SIX / CLUTCH
Clutch system bleeding and draining / Clutch cover / Clutch master cylinder / Clutch slave cylinder / Clutch hose / Specifications
CHAPTER SEVEN / TRANSMISSION, BEVEL GEARCASE AND SHIFT MECHANISM
Shift pedal / Shift pedal bracket / External shift mechanism / Internal shift mechanism / Bevel gear assembly / Specifications
CHAPTER EIGHT / AIR/FUEL, EMISSION AND EXHAUST SYSTEM
Fuel tank / Fuel level sensor / Fuel valve / Air filter housing / Secondary air system / Evaporative emission control system / Carburetor / Throttle cable / Exhaust system / Specification
CHAPTER NINE / ELECTRICAL SYSTEM
Battery terminal / Charging system / Alternator / Ignition system / Starting system / Lighting system / Meter assembly / Gauges / Wiring and connectors / Switches / Junction box / Fuses / Specifications
CHAPTER TEN / COOLING SYSTEM
Hose clamps / Flushing the system / Water pump / Thermostat assembly / Coolant temperature sensor / Coolant reservoir / Coolant manifold / Radiator / Cooling fan motor / Fan switch / Radiator bracket / Specifications
CHAPTER ELEVEN / WHEELS AND TIRES
Front rear wheel / Front rear hub / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Front fork / Handlebars / Handlebar left grip replacement / Steering head / Lower bearing replacement / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Rear suspension linkage / Swing arm / Driveshaft / Final gearcase / Specifications
CHAPTER FOURTEEN / BRAKES
Bleeding and draining brake fluid / Brake pads / Front rear brake calipers / Front rear brake master cylinder / Brake pedal footpeg assembly / Brake disc / Brake hose replacement / Specifications
CHAPTER FIFTEEN / BODY AND FRAME
Side covers / Footpegs / Lower fairing / Middle fairing / Front fairing / Fairing bracket / Tail cover / Front fender / Rear fender / Seat / Tool box / Rear frame
INDEX
WIRING DIAGRAMS
NOTE: This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.
Fit Guide
Model
Repair Manual
ISBN
9780892878895
Product Fitment
This item fits the following applications:
Kawasaki ZG1000A Concours 1986-2004
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